China is the world's largest machine tool consumer market. Now it has about 8 million machine tools. According to the international 3% elimination rate, about 250,000 old machine tools are eliminated each year, and its total metal weight exceeds 1.5 million tons. It is estimated that during the "Twelfth Five-Year Plan" period, there will be 900,000 machine tools in China that need to be remanufactured. According to industry insiders, the old machine tools have been remanufactured, and most of the machine parts can be refurbished. The cost of remanufacturing is only 30% of the cost of producing similar equipment. According to statistics, at present, China's machine tools with more than 10 years of service age account for more than 60%. These machine tools may face overhaul and even functional retirement or technical elimination in the next 5 to 10 years, thus forming a considerable scale of recyclable remanufacturing. Potential resources. At the National Symposium on Machine Tool Remanufacturing Industrialization held in Wuhan not long ago, Wang Xiaoyang, deputy director of the Department of Energy Conservation and Comprehensive Utilization of the Ministry of Industry and Information Technology, said: "China is a major consumer of electromechanical equipment manufacturing. At present, remanufacturing has been unknown. The development of the industry has basically understood the industry, but the understanding of remanufacturing by enterprises and users is still relatively shallow. In the current environment of resource allocation in China's market, the key to the development of remanufacturing industry lies in the market, and relevant departments should actively guide enterprises. Support the development of the industry and expand the market capacity in a short period of time.†The market needs to be standardized Currently, the primary task of industrialization of machine tool remanufacturing is to establish a regulated market. According to the reporter of China United Business Daily, in the developed countries where the remanufacturing industry developed earlier, machine tool remanufacturing has been carried out for many years, and a relatively complete industrial chain has also been formed. Since 1991, the government has repeatedly allocated funds to support electromechanical remanufacturing, helping companies to carry out remanufacturing research with universities and research institutions. In recent years, Japan has also strengthened the remanufacturing of construction machinery, and at least 20 remanufacturing companies have become large-scale. About 30% of Japan's remanufactured construction machinery is exported to foreign countries. However, the time for remanufacturing in China is still relatively short, and most of them are the repair and transformation of a single large heavy-duty machine tool, lacking process specifications, and the market is slightly confused. Chen Can, deputy general manager of Wuhan Huazhong Self-control, told the reporter: “Because there is no policy definition and industry standards so far, the concept of remanufacturing in the market and users is still vague, users have doubts about remanufacturing products, especially for precision and complex machine tools. Re-manufacturing can achieve the desired effect and retain the attitude, which also makes the user's willingness to choose remanufacturing is not strong." Because some users can not understand the difference between remanufactured products and new products, services, after-sales and use of remanufactured products Doubt, coupled with the industry's lack of uniform pricing standards, can easily lead to low-cost competition in the market. The lower price can't guarantee the project investment, and the quality of the remanufactured products is even more difficult to ensure the trust of users. For machine tool remanufacturing companies, the individualized customer demand has caused the characteristics of single-type and small-batch of remanufacturing business, and it is difficult to form an industrialization. In the process of remanufacturing, the disassembled parts are difficult to place and occupy a large space, which is not conducive to the secondary management of production, and also affects the investment of new equipment. For the production enterprises such as Wuzhong and Chongqing Machine Tool, the contradiction between the remanufacturing business and the new product business is increasingly obvious. The fierce market competition has forced the company to put more energy into the research and development and production of new products, and often worry about it. Manufacturing products have an impact on their new products. Logistics, fiscal and taxation policies urgently support the construction of China's waste machine tool logistics system is still in its infancy, and there is no smooth channel for the recycling of old machine tools and the sales of remanufactured machine tools. Professor Cao Huajun of Chongqing University has been paying attention to the machine tool remanufacturing industry for many years. He believes: "Europe and the United States and other countries have formed a relatively complete old parts logistics system. Remanufacturers recycle used machine tools through various channels, evaluate value, redesign, After the completion of the manufacturing, the label is re-manufactured and re-entered into the market. This will prevent most domestic users from worrying about the 'fake and fake' of remanufactured products. In fact, the domestic remanufacturing product positioning, supervision, certification and other systems are still missing or unclear. And these policies are subject to more support from the state.†Zheng Guowei, honorary chairman of the China Electromechanical Equipment Manufacturing Maintenance and Renovation Technology Association (hereinafter referred to as “Zhongji Maintenance Associationâ€), proposed to establish a unified recycling of used machine tools in areas where industry is relatively concentrated. The station is recycled and distributed by the state to the remanufacturing enterprise. In addition, on the one hand, because the old machine tools are not tax-deductible, and the sales remanufacturing machine tools must pay the full value-added tax, the corporate tax pressure is huge; on the other hand, sales can only calculate the value-added part, and the scale and output value of the enterprise are difficult to enlarge. Machine tool remanufacturing companies generally believe that relevant departments should accelerate the development of machine tool remanufacturing industry from the perspective of circular economy, encourage machine tool manufacturing enterprises to enter the remanufacturing market, and provide clear preferential policy support as soon as possible, such as tax incentives and financial subsidies; Industry standards and technical standards, standardize industry behavior; promote machine tool remanufacturing product certification and corporate certification. More importantly, through the national level, the user's recognition of the remanufacturing machine tool is improved, and the user has a clearer understanding of the feasibility of the machine tool remanufacturing and the rationality of the project value, and improves the user's judgment on the machine tool remanufacturing market. Wei Liancheng, chairman of the China Aircraft Maintenance Association, said that the China Aircraft Maintenance Association will also build a remanufacturing information exchange platform for enterprises through their own resource advantages, sharing market trends and policy development. In view of the production mode of machine tool remanufacturing, he emphasized that the industrialization mark of machine tool remanufacturing should be reflected in the output value rather than the output. The development experience of developed countries in Europe and America shows that if we can seize the post-market of machine tool remanufacturing, it will inevitably inject new growth vitality into the development of the machine tool industry. From the current point of view, the development of China's machine tool industry faces two major bottlenecks: First, can we correctly understand and understand the important value of machine tool remanufacturing in terms of ideological understanding, can understand the industrial significance and economic value of machine tool remanufacturing? The second is to promote the development of machine tool remanufacturing in the industrial development environment to introduce corresponding support policies, and actively guide enterprises to accelerate the development of remanufacturing business through policies such as fiscal and taxation.
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