High-precision oblique iron production method: Once the horn processing is completed, a more accurate grinding machine can be used to ensure that the flatness is less than 0.02mm and the surface finish reaches 0.8, meeting the specific requirements of the equipment. The slanting horn (also known as the inclined iron) does not typically have standardized specifications; instead, it is custom-made based on the equipment's design drawings and weight. However, common dimensions include 100x50, 120x60, 120x80, 150x80, 160x80, 200x100, 200x120, 200x150, 240x120, and 300x150. In terms of accuracy, slanting horns are generally categorized into different grades: △12.5 for rough precision, △6.3 for medium precision, △3.2 for high precision, and △0.8 for ultra-precision, which requires grinding to achieve the desired surface finish. The choice of precision level depends on the specific needs of the equipment. Not all machines require high-precision slanting horns, so it’s important to select the appropriate type based on actual application to optimize cost efficiency.
The manufacturing process begins with the selection of high-quality Q235 steel plates. Using gas cutting technology, the outer shape of the horn is formed, followed by machining with tools such as milling machines, saws, or planers. For equipment requiring high precision, after the initial shaping, a more advanced grinding machine is used to refine the surface. This ensures a flatness of under 0.02mm and a surface finish of 0.8, meeting strict industrial standards. Typically, only the upper and lower surfaces are processed, and two pieces are used together. When combined, the parallelism between the upper and lower planes can reach up to 0.1mm.
The performance of the slanting iron is highly reliable. It is durable, resistant to deformation, and easy to use. These components can be welded and used in pairs, making them versatile for various applications. They come in a wide range of sizes and models, and manufacturers can produce them according to customer drawings or specifications. Some standard sizes are available in stock for quick delivery. Whether you need a custom solution or a ready-to-use part, slanting irons offer flexibility and cost-effectiveness.
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Shandong Zeen Decoration Material Co., Ltd. , https://www.zeendecor.com