Relying on the development of new gear model standard parts

The user interface of the semi-axle mold standard parts library was developed using Visual Basic (VB), offering users an intuitive and efficient way to select the required components. This system focuses on several key categories, including guiding and positioning standard parts, upper and lower semi-axle mold components, mold bases, and upper and lower tooth molds. The interface is designed to streamline the selection process, ensuring accuracy and speed. The human-machine interface for the lower die standard parts allows users to navigate through four attribute pages: the lower mold stress ring, lower mold plate, lower mold base, and lower core plate. A list box displays available part types, while another provides their specifications. A picture frame shows real-time visual representations of the selected parts. When the program runs, it connects with an Access database via VB, displaying data in a DataGrid control. This includes details like part markings and dimensions. Clicking on a specific part retrieves its attributes, and buttons such as Add, Delete, Draw, and Exit allow for further actions. As the size of the side gear changes, the dimensions adjust accordingly. Selecting a row from the table enables users to choose the desired specification, and clicking the "Draw" button launches SolidWorks to generate 3D models based on the selected data. Another button creates a corresponding 2D drawing. Leveraging the feature-based parametric modeling capabilities of SolidWorks, the geometric and dimensional constraints of each standard part are defined during the modeling process. For example, the model of the stress ring demonstrates how the 3D design of semi-axle gear mold components is carried out. An assembly drawing of the semi-axle gear mold is also included. In this assembly, certain molds serve as fixed components, while other standard parts are assembled according to predefined relationships. Additional constraints can be added between parts to make the assembly more realistic and functional. In conclusion, this paper highlights the advantages of using standard components in precision forging die design. By utilizing SolidWorks as the design platform and its API for programming, a parameterized template library for standard parts was established. This system automatically generates standard parts with specific geometric and informational data, significantly improving work efficiency and simplifying the design process. It also offers flexibility for expanding into the development of 3D libraries for other mechanical standard parts.

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