British company turns corn stalks into renewable energy

By the end of 2015, British Airways plans to power all its flights from London City Airport using sustainable fuel. This bold move is part of a larger initiative known as the “London Green Sky,” a biofuel plant currently under construction in East London. The facility will process approximately 500,000 tons of municipal waste annually, extracting organic material to produce 60,000 tons of jet fuel. This project marks a shift from traditional refineries, which typically require large quantities of feedstock and are limited by their reliance on food crops. Instead, the “London Green Sky” uses non-food biomass such as agricultural waste, wood chips, and urban organic refuse. These materials are converted into syngas through a gasification process, then refined using advanced catalytic technology to produce clean-burning fuel. The system employs a two-step approach: first, waste is transformed into syngas using a high-temperature plasma gasifier developed by Solena Fuels. Then, this syngas is processed in a Fischer-Tropsch reactor built by Velocys, where it is turned into long-chain hydrocarbons suitable for aviation fuel. This compact design allows for greater efficiency and scalability, making it a promising model for future biofuel production. While the concept is still in its early stages, companies like Velocys and Solena believe that second-generation biofuels can be both environmentally friendly and economically viable without government subsidies. They are already exploring similar projects in locations such as Finland, Alaska, and Mississippi, showing growing interest in sustainable energy solutions. One of the main challenges with earlier biofuel technologies was the “mixed wall” issue—limiting how much ethanol could be blended with gasoline due to engine compatibility. However, new thermochemical methods, such as gasification and pyrolysis, offer more flexibility. For instance, pyrolysis involves heating organic material in an oxygen-free environment to create bio-oil, which can then be refined into usable fuel. Despite these advancements, some hurdles remain, such as managing tar and oxygen content in pyrolysis oil. Researchers are working to improve these processes, aiming for cleaner, more efficient fuels. Meanwhile, the London Green Sky project continues to push the boundaries of what’s possible, offering a glimpse into a future where waste becomes a valuable resource. As the demand for liquid fuels remains strong—especially in aviation, where batteries cannot yet compete with the energy density of fossil fuels—innovative solutions like this may play a crucial role in reducing carbon emissions and achieving global sustainability goals.

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