With the rapid advancement of modern manufacturing, the demand for essential components like bearings is continuously rising. For example, how to enhance the load capacity of general-purpose bearings, improve the smoothness of high-speed operation in specialized bearings, reduce system noise, and ensure overall system performance and safety have become critical concerns.
In response to market demands and competitive pressures, bearing manufacturers have invested significant resources into developing new types of bearings and advanced production processes, aiming to meet diverse customer needs. However, it has been observed that the key requirements from the market often focus on improving the shape and appearance quality of bearing components, ensuring the quality of finished parts, enhancing system stability, reducing noise, and extending bearing life.
British Taylor Hobson is a global leader in the manufacture of high-precision measuring instruments, including roundness meters and roughness gauges. The company continuously innovates its measurement solutions, offering advanced quality control for even the most demanding products.
Below are some of the latest products used in bearing applications:
**Talyrond 295 Automatic High-Precision Cylinder and Cylindricity Measurer (TR295)**
This is the latest fully automatic, high-precision roundness and cylindricity measuring system developed by Taylor Hobson. It features a high-precision air spindle, ceramic linear cross arm, and a high-stability straight column. Equipped with fully automatic sensors and an automatic air anti-vibration table, it offers a resolution as fine as 1.2 nm. This system is ideal for high-precision measurements of bearings such as FDB, HPB, and HDD.
TR295 not only meets the strictest shape error measurement requirements but also supports process control parameter evaluation:
- **Velocity Speed Analysis Software**: Analyzes the vibration state of bearings at different speeds. It evaluates static shape errors and discusses the impact of shape errors under various dynamic conditions, enabling dynamic parameter quality control throughout the production process.
- **Wall Thickness Analysis Software**: Studies the wear condition of the inner ring wall thickness. By measuring changes in wall thickness after bearing operation, it helps identify factors affecting bearing life and proposes improvements to production methods.
**FormTalysurf PGI Series Roughness Analyzer**
The PGI series utilizes phase-coherent sensor technology to provide high-resolution roughness measurements. It can be customized according to different requirements, offering various measurement scales and precision combinations. It is particularly suitable for measuring ball bearings.
The system includes a range of profiling software to meet bearing analysis needs:
- **DualProfile Analysis Software**: Compares theoretical data with actual measurement results.
- **GothicArc Analysis Software**: Conducts Gaussian arc analysis.
- **Twist Analysis Software**: Evaluates surface torsion to ensure a smooth surface finish.
**Talysurf CCI White Light 3D Profiler**
The CCI series uses white light technology to provide non-contact, three-dimensional surface measurements at the nano-scale. It is especially useful for measuring the surface roughness of nano-scale bearing components and the oil groove shapes in HDD bearings.
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This article was originally published on China Bearing Network.
Link: http://www.chinabearing.net
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