What is rail steel?

Rails are designed to withstand the heavy pressure and impact forces exerted by trains. As a result, they must possess high strength, adequate hardness, and sufficient toughness to ensure durability under continuous use. The most commonly used rail steel is a carbon-killed steel produced in open hearth furnaces or converters, with a carbon content ranging from 0.6% to 0.8%. This places it in the category of medium-carbon or high-carbon steels, but it also contains a relatively high manganese content, typically between 0.6% and 1.1%, which enhances its mechanical properties.

In recent years, ordinary low-alloy steel rails have become increasingly popular due to their superior performance compared to traditional carbon steel rails. These include high-silicon rails, medium-manganese rails, copper-containing rails, and titanium-containing rails. Low-alloy steels offer better resistance to wear and corrosion, significantly extending the service life of the rails. Additionally, they provide improved structural stability and reduced maintenance requirements, making them a more cost-effective choice for modern railway systems.

The development of these advanced rail materials has played a crucial role in enhancing the safety, efficiency, and longevity of rail infrastructure worldwide. By incorporating small amounts of alloying elements, engineers can tailor the properties of rail steel to meet specific operational demands, ensuring reliable performance even under extreme conditions.

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